Cast-In Extrusion Die Heater Custom

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Cast-In Extrusion Die Heater

The cast aluminum extrusion mold heating element is a high-performance electric heating component specially designed for plastic extrusion machinery, injection molding machinery, and rubber processing equipment. This heating element uses high-quality alloy electric heating wires as the heating body and is precisely processed and cast into an aluminum alloy or bronze housing to form an integrated heating structure.
The cast aluminum extrusion mold heating element has excellent thermal conductivity, uniform heating effect, and good mechanical strength. It not only ensures uniform heating of plastic raw materials during the extrusion process but also effectively extends the equipment lifespan and improves production efficiency. 
This product supports customization according to customer requirements. It offers various voltage levels, power capacities, sizes, structural forms and installation methods to meet the needs of diverse complex working conditions.

Product Parameter

Project

Parameter Range

Voltage

110V / 220V / 380V / Customizable

Power Density

2.5 — 5.0 W/cm² (Customizable)

Size Range

Customized according to the drawing (Inner diameter 50mm - 1000mm and above are all possible)

Material

Aluminum alloy, Bronze

Heating Method

Embedded alloy electric heating wire, uniformly cast in

Working Temperature

Normal ≤ 350℃, Special conditions ≤ 450℃

Installation

Fastening of bolts / Clamping of clamps / Installation of flanges

Additional Functions

Internal thermocouple, temperature controller can be included, supports multi-point temperature monitoring

 

Product Advantages

Uniform heating: The overall casting process is used to avoid local overheating or excessive temperature differences.

Excellent thermal conductivity: Aluminum alloy or bronze materials possess extremely good thermal conductivity, resulting in high thermal efficiency.

Sturdy structure: Cast as a whole, with high mechanical strength and excellent durability.

Long service life: Utilizing imported high-temperature electric heating elements and high-quality insulating materials, it is durable and reliable.

Customization flexibility: Design can be tailored according to the size, voltage, power and shape of the customer's equipment.

Easy to install and maintain: Fixed by bolts or flanges, with convenient disassembly and assembly.

 

Customization capability

We can offer the following customized services based on the actual working conditions of our customers:

Size customization: Circular, semi-circular, square, plate-like and other structures, with diameters ranging from 50mm to over 1000mm.

Material selection: Aluminum alloy (lightweight, fast heat conduction), Bronze (better corrosion resistance).

Power/ Voltage: 110V / 220V / 380V or other voltages. Power is designed according to the requirements of the mold.

Temperature control method: It can be equipped with a built-in thermocouple (K/J type) or a temperature control probe, which, together with the control system, enables precise temperature control.

Surface treatment: Anodizing and applying a wear-resistant coating to enhance corrosion resistance.

 

Application Areas

Plastic extrusion machinery: Die head heating, mold temperature control

Injection molding machinery: Mold heating, nozzle heating

Rubber processing equipment: Hot press machine, vulcanizing machine heating

Chemical industry: Reaction vessels, pipeline insulation heating

Other industrial equipment: Suitable for processes requiring high power and uniform heating conditions

 

Cartridge Heaters Construction

 

Cast-in Heaters Producing Progress

 

Product drawing

3.5kw  Cast copper heating coil model

230v2300w  Cast aluminum heating coil model

635w Brass heating coil model

   

 

Shipment

provides customers with quality and safe transportation.

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About sinton
Jiangsu Sinton Group Co.,Ltd.
Jiangsu Sinton Group Co.,Ltd.
Prosperity by Giving up, Peace by Virtue, Charming Sinton, Happy Sinton".Sinton Group, created at Yancheng City, Jiangsu Province. Sinton Electric Co.,Ltd. is one subcompany of Sinton group which sarted its business in 2001,We have formed a comprehensive group with energy-saving heating products as the mainstay, including import and export trade. Sinton’s production base is its subsidiary China Hopebond Eco Tech Co., Ltd., is a national high-tech enterprise. The self-built 60-mu factory is located in Tinghu Environmental Protection Industrial Park. It has a production plant of 20,000 square meters and a R&D center of 3,600 square meters. It focuses on technological innovation and brand creation. As a famous China Cast-In Extrusion Die Heater Factory and Cast-In Extrusion Die Heater Suppliers. Specializing in the production of explosion-proof and non explosion-proof heaters, air duct heaters, pipeline heaters, circulation heaters, electric drying machines, heat-conducting oil furnaces, Electromagnetic coil heater and all kinds of electric heating element, as the direct thermal energy providing element or preheater of project. The products are mainly suitable for high temperature heating environment of 50-1000℃, and are widely used in environmental protection, medical treatment, coal mining, petroleum, chemical industry, textile, plastics, heating, agriculture, animal husbandry and other fields, and to promote the development of Zero-Carbon Economy and green earth conversion.
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