Cast-In Extrusion Die Heater Custom

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Cast-In Extrusion Die Heater

The cast aluminum extrusion mold heating element is a high-performance electric heating component specially designed for plastic extrusion machinery, injection molding machinery, and rubber processing equipment. This heating element uses high-quality alloy electric heating wires as the heating body and is precisely processed and cast into an aluminum alloy or bronze housing to form an integrated heating structure.
The cast aluminum extrusion mold heating element has excellent thermal conductivity, uniform heating effect, and good mechanical strength. It not only ensures uniform heating of plastic raw materials during the extrusion process but also effectively extends the equipment lifespan and improves production efficiency. 
This product supports customization according to customer requirements. It offers various voltage levels, power capacities, sizes, structural forms and installation methods to meet the needs of diverse complex working conditions.

Product Parameter

Project

Parameter Range

Voltage

110V / 220V / 380V / Customizable

Power Density

2.5 — 5.0 W/cm² (Customizable)

Size Range

Customized according to the drawing (Inner diameter 50mm - 1000mm and above are all possible)

Material

Aluminum alloy, Bronze

Heating Method

Embedded alloy electric heating wire, uniformly cast in

Working Temperature

Normal ≤ 350℃, Special conditions ≤ 450℃

Installation

Fastening of bolts / Clamping of clamps / Installation of flanges

Additional Functions

Internal thermocouple, temperature controller can be included, supports multi-point temperature monitoring

 

Product Advantages

Uniform heating: The overall casting process is used to avoid local overheating or excessive temperature differences.

Excellent thermal conductivity: Aluminum alloy or bronze materials possess extremely good thermal conductivity, resulting in high thermal efficiency.

Sturdy structure: Cast as a whole, with high mechanical strength and excellent durability.

Long service life: Utilizing imported high-temperature electric heating elements and high-quality insulating materials, it is durable and reliable.

Customization flexibility: Design can be tailored according to the size, voltage, power and shape of the customer's equipment.

Easy to install and maintain: Fixed by bolts or flanges, with convenient disassembly and assembly.

 

Customization capability

We can offer the following customized services based on the actual working conditions of our customers:

Size customization: Circular, semi-circular, square, plate-like and other structures, with diameters ranging from 50mm to over 1000mm.

Material selection: Aluminum alloy (lightweight, fast heat conduction), Bronze (better corrosion resistance).

Power/ Voltage: 110V / 220V / 380V or other voltages. Power is designed according to the requirements of the mold.

Temperature control method: It can be equipped with a built-in thermocouple (K/J type) or a temperature control probe, which, together with the control system, enables precise temperature control.

Surface treatment: Anodizing and applying a wear-resistant coating to enhance corrosion resistance.

 

Application Areas

Plastic extrusion machinery: Die head heating, mold temperature control

Injection molding machinery: Mold heating, nozzle heating

Rubber processing equipment: Hot press machine, vulcanizing machine heating

Chemical industry: Reaction vessels, pipeline insulation heating

Other industrial equipment: Suitable for processes requiring high power and uniform heating conditions

 

Cartridge Heaters Construction

 

Cast-in Heaters Producing Progress

 

Product drawing

3.5kw  Cast copper heating coil model

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Shipment

provides customers with quality and safe transportation.

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About sinton
Jiangsu Sinton Group Co.,Ltd.
Jiangsu Sinton Group Co.,Ltd.
Sinton Group was founded in 2001 and is a one-stop supplier specializing in industrial heat solutions, headquartered in Yancheng, Jiangsu, China (2 hours by high-speed rail / 1 hour by flight from Shanghai).
The Group comprises 12 subsidiaries. Its core member, Sinton Electric Co., Ltd., has more than 20 years of experience in manufacturing industrial heating equipment and design. Our business spans over 120 countries and regions, serving more than 60,000 clients. We provide complete solution chains from initial design and heater supply to installation guidance.
Sinton is supported by a vast base featuring 20,000 sqm dedicated to production and R&D, and 10,000 sqm for integrated headquarters and logistics. Full system certifications: EAC, Ex, CE, ISO, and Pressure Vessel Design/Manufacture License, etc. 200+ patented technologies. Graphene-Nano Quartz Electric Tubular Heating Element (Provincial Innovation Gold Award). Sinton has contributed to the development of Chinese heater industry standards.
Sinton's heaters are mainly used in Industrial Equipment, Petroleum and Minerals, Machinery, dyeing and printing, tool manufacturing; Light industry and textiles, industrial consumables, plastic machinery, medical machinery, equipment and heavy industry; Construction design, Precision processing, Energy services, Engineering construction, and Drying services.
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