Cast Aluminum Heater Custom

Cast Aluminum Heater

Cast aluminum heaters are critical components for all plastic extrusion machinery. These heaters are manufactured from aluminum or bronze, ensuring durability and efficient heat transfer. The precise machining tolerances of the internal working surface, combined with high-quality heating element construction, guarantee superior performance and reliability.
Cast aluminum heaters can be designed with one or multiple highly conductive electric heating elements to meet specific design and thermal performance requirements. Our manufacturing capabilities range from high-volume production of simple platen heaters for the food and semiconductor industries to complex geometries requiring secondary machining to meet the precision requirements of your components.

Specifications:

Material

Aluminum, brass, bronze or cupronickel alloy

Max Watt density

20 w/cm²on the heating element

Voltages available

120V, 240V, 380V, 450V, others available on request.

Wattage Tolerance

+5%, -10%

Resistance tolerance

+10%, -5%

Max operating temperature

760 oC (1400 oF)

Leakage current

<0.5MA

Insulation resistance

> 2MΩ

Grounding resistance

<0.1Ω

The condition of usage

temperature -20 ℃ ~ + 60 ℃; relative humidity<80%

Application:
1. Industrial production field:
Plastic processing: In plastic injection molding, extrusion molding and other processes, the cast aluminum heating plate is used to heat the mold and barrel, so that the plastic particles are melted and plasticized at the right temperature to ensure the molding quality and production efficiency of plastic products. For example, when manufacturing plastic toys, plastic containers and other products, by precisely controlling the temperature of the cast aluminum heating plate, the plastic raw materials can be uniformly heated, so as to produce plastic products with regular shapes and high dimensional accuracy.
Rubber vulcanization: In the vulcanization process of rubber products, the rubber needs to be heated to a certain temperature and maintained for a period of time to allow it to cross-link and obtain the required physical and chemical properties. The cast aluminum heating plate can provide a stable heat source for the rubber vulcanization equipment to ensure the smooth progress of the vulcanization process. The production of rubber products such as tires and rubber seals is inseparable from the application of cast aluminum heating plates.
Food processing: In the processing of food baking, frying, drying, etc., cast aluminum heating plates can be used for heating parts of heating equipment, such as ovens, fryers, dryers, etc. It can transfer heat quickly and evenly, so that food is heated evenly during processing, and ensure the taste and quality of food. For example, in the production of baked goods such as bread and cookies, the cast aluminum heating plate can make the temperature distribution in the oven more uniform, and avoid the local burning or undercooked food.
Printing industry: In the drying device of the printing press, the cast aluminum heating plate is used to heat and dry the ink, so that the ink can cure quickly and improve the printing quality and production efficiency. Especially in the high-speed printing process, the rapid heating and constant temperature performance of the cast aluminum heating plate can meet the requirements of ink drying, ensuring the bright color and clear pattern of the printed matter.

2. Experimental research field:
Laboratory heating equipment: In scientific research laboratories, cast aluminum heating plates are often used in various heating experimental devices, such as heating platforms, constant temperature tanks, etc. Researchers can precisely control the temperature of the cast aluminum heating plate according to the experimental needs, providing a stable temperature environment for chemical reactions, biological experiments, etc. For example, in some chemical reactions requiring specific temperature conditions, cast aluminum heating plates can provide an accurate and stable heat source to ensure the reliability of experimental results.
Material testing: In material science research, it is necessary to test the high temperature performance of the material, and the cast aluminum heating plate can be used as a heating source to heat the material and simulate the performance changes of the material in different temperature environments. By testing the mechanical and physical properties of materials at high temperature, it provides data support for the development and application of materials.

3. Areas of daily life:
Home appliances: In some small home appliances, such as electric heaters, coffee makers, electric kettles, etc., cast aluminum heating plates are also used. For example, the cast aluminum heating plate in the electric heater can quickly heat up, convert electrical energy into heat energy, and provide a warm environment for the room; The cast aluminum heating plate in the coffee machine can precisely control the water temperature and ensure the quality of the coffee brewing.
Hairdressing equipment: In the hairdressing industry, some equipment such as hair straighteners, curling irons, hair removal machines, etc., also use cast aluminum heating plates. The hair straightener and curling iron heat up quickly through the cast aluminum heating plate, which can reach the right temperature in a short time to shape the hair; The cast aluminum heating plate in the hair removal machine is used to heat the hair removal site, making the hair easier to remove.

How to order cast in aluminum heater?
Pls provide following information when you release order:
1.Size and shape
2.Voltage and power
3.Operation temperature requirement
4.Other design requirement
5.Order quantity
6.It’s best you can supply drawing pics

Product Parameter

Type AREA Size (mm) Voltage (V) Power (W) Technology
XT-FQTC-Φ250X255 1 area Φ250X255 3X400 8000 1.The use en Vironment temperature  -20 degree C to 60 degree
2.Leakage current less than 0.5mA
3.Insulation resistance more than 5M
4.withstand voltage: 1500V
5.wattage tolerance +5%-10%
XT-FQTC-Φ200X220 2 area Φ200X220 230 4100
XT-FQTC-Φ200X175 3 area Φ200X175 230 2400
XT-FQTC-Φ152/Φ140X310 4 area Φ152/Φ140X310 230 3600
XT-FQTC-Φ305X295 1 area Φ305X295 3X400 1000
XT-FQTC-Φ245X260 2 area Φ245X260 230 4130
XT-FQTC-Φ245X215 3 area Φ245X215 230 3540
XT-FQTC-Φ165/Φ185X365 4 area Φ165/Φ185X365 230 4600
XT-FQTC-Φ217X190 1 area Φ217X190 230 4000
XT-FQTC-Φ170X380 2 area Φ170X380 230 5200  
XT-FQTC-Φ123X220 3 area Φ123X220 230 2600  
XT-FQTC-Φ375X345 1 area Φ375X345 3X400 16000  
XT-FQTC-Φ295X315 2 area Φ295X315 230 6350  
XT-FQTC-Φ295X255 3 area Φ295X255 230 4940  
XT-FQTC-Φ215/Φ195X430 4 area Φ215/Φ195X430 230 5930  
XT-FQTC-Φ350X360 1 area Φ350X360 3X400 18000  
XT-FQTC-Φ350X120 2 area Φ350X120 3X400 6500  
XT-FQTC-Φ310X350 3 area Φ310X350 3X400 8600  
XT-FQTC-Φ280X300 4 area Φ280X300 3X400 4600  
XT-FQTC-Φ250X290 5 area Φ250X290 3X400 4200  
XT-FQTC-Φ250/Φ210X510 6 area Φ250/Φ210X510 3X400 8600  
XT-FQTC-Φ75X162   Φ75X162 230 1400  
XT-FQTC-Φ90X220   Φ90X220 230 1500  
XT-FQTC-Φ130X280   Φ130X280 230 2200  
XT-FQTC-Φ140X325   Φ140X325 230 4000  
XT-FQTC-Φ150X420   Φ150X420 400 5000  
XT-FQTC-Φ175X460   Φ175X460 400 7000  
XT-FQTC-Φ200X550   Φ200X550 400 12000  

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About sinton
Jiangsu Sinton Group Co.,Ltd.
Jiangsu Sinton Group Co.,Ltd.
Prosperity by Giving up, Peace by Virtue, Charming Sinton, Happy Sinton".Sinton Group, created at Yancheng City, Jiangsu Province. Sinton Electric Co.,Ltd. is one subcompany of Sinton group which sarted its business in 2001,We have formed a comprehensive group with energy-saving heating products as the mainstay, including import and export trade. Sinton’s production base is its subsidiary China Hopebond Eco Tech Co., Ltd., is a national high-tech enterprise. The self-built 60-mu factory is located in Tinghu Environmental Protection Industrial Park. It has a production plant of 20,000 square meters and a R&D center of 3,600 square meters. It focuses on technological innovation and brand creation. As a famous China Cast Aluminum Heater Factory and Cast Aluminum Heater Suppliers. Specializing in the production of explosion-proof and non explosion-proof heaters, air duct heaters, pipeline heaters, circulation heaters, electric drying machines, heat-conducting oil furnaces, Electromagnetic coil heater and all kinds of electric heating element, as the direct thermal energy providing element or preheater of project. The products are mainly suitable for high temperature heating environment of 50-1000℃, and are widely used in environmental protection, medical treatment, coal mining, petroleum, chemical industry, textile, plastics, heating, agriculture, animal husbandry and other fields, and to promote the development of Zero-Carbon Economy and green earth conversion.
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