Heating Equipment
Cast aluminum heaters are critical components for all plastic extrusion machinery. These heaters are manufactured from aluminum or bronze, ensuring durability and efficient heat transfer. The precise machining tolerances of the internal working surface, combined with high-quality heating element construction, guarantee superior performance and reliability.
Cast aluminum heaters can be designed with one or multiple highly conductive electric heating elements to meet specific design and thermal performance requirements. Our manufacturing capabilities range from high-volume production of simple platen heaters for the food and semiconductor industries to complex geometries requiring secondary machining to meet the precision requirements of your components.
Specifications:
Material |
Aluminum, brass, bronze or cupronickel alloy |
Max Watt density |
20 w/cm²on the heating element |
Voltages available |
120V, 240V, 380V, 450V, others available on request. |
Wattage Tolerance |
+5%, -10% |
Resistance tolerance |
+10%, -5% |
Max operating temperature |
760 oC (1400 oF) |
Leakage current |
<0.5MA |
Insulation resistance |
> 2MΩ |
Grounding resistance |
<0.1Ω |
The condition of usage |
temperature -20 ℃ ~ + 60 ℃; relative humidity<80% |
Application:
1. Industrial production field:
Plastic processing: In plastic injection molding, extrusion molding and other processes, the cast aluminum heating plate is used to heat the mold and barrel, so that the plastic particles are melted and plasticized at the right temperature to ensure the molding quality and production efficiency of plastic products. For example, when manufacturing plastic toys, plastic containers and other products, by precisely controlling the temperature of the cast aluminum heating plate, the plastic raw materials can be uniformly heated, so as to produce plastic products with regular shapes and high dimensional accuracy.
Rubber vulcanization: In the vulcanization process of rubber products, the rubber needs to be heated to a certain temperature and maintained for a period of time to allow it to cross-link and obtain the required physical and chemical properties. The cast aluminum heating plate can provide a stable heat source for the rubber vulcanization equipment to ensure the smooth progress of the vulcanization process. The production of rubber products such as tires and rubber seals is inseparable from the application of cast aluminum heating plates.
Food processing: In the processing of food baking, frying, drying, etc., cast aluminum heating plates can be used for heating parts of heating equipment, such as ovens, fryers, dryers, etc. It can transfer heat quickly and evenly, so that food is heated evenly during processing, and ensure the taste and quality of food. For example, in the production of baked goods such as bread and cookies, the cast aluminum heating plate can make the temperature distribution in the oven more uniform, and avoid the local burning or undercooked food.
Printing industry: In the drying device of the printing press, the cast aluminum heating plate is used to heat and dry the ink, so that the ink can cure quickly and improve the printing quality and production efficiency. Especially in the high-speed printing process, the rapid heating and constant temperature performance of the cast aluminum heating plate can meet the requirements of ink drying, ensuring the bright color and clear pattern of the printed matter.
2. Experimental research field:
Laboratory heating equipment: In scientific research laboratories, cast aluminum heating plates are often used in various heating experimental devices, such as heating platforms, constant temperature tanks, etc. Researchers can precisely control the temperature of the cast aluminum heating plate according to the experimental needs, providing a stable temperature environment for chemical reactions, biological experiments, etc. For example, in some chemical reactions requiring specific temperature conditions, cast aluminum heating plates can provide an accurate and stable heat source to ensure the reliability of experimental results.
Material testing: In material science research, it is necessary to test the high temperature performance of the material, and the cast aluminum heating plate can be used as a heating source to heat the material and simulate the performance changes of the material in different temperature environments. By testing the mechanical and physical properties of materials at high temperature, it provides data support for the development and application of materials.
3. Areas of daily life:
Home appliances: In some small home appliances, such as electric heaters, coffee makers, electric kettles, etc., cast aluminum heating plates are also used. For example, the cast aluminum heating plate in the electric heater can quickly heat up, convert electrical energy into heat energy, and provide a warm environment for the room; The cast aluminum heating plate in the coffee machine can precisely control the water temperature and ensure the quality of the coffee brewing.
Hairdressing equipment: In the hairdressing industry, some equipment such as hair straighteners, curling irons, hair removal machines, etc., also use cast aluminum heating plates. The hair straightener and curling iron heat up quickly through the cast aluminum heating plate, which can reach the right temperature in a short time to shape the hair; The cast aluminum heating plate in the hair removal machine is used to heat the hair removal site, making the hair easier to remove.
How to order cast in aluminum heater?
Pls provide following information when you release order:
1.Size and shape
2.Voltage and power
3.Operation temperature requirement
4.Other design requirement
5.Order quantity
6.It’s best you can supply drawing pics
Product Parameter
Type | AREA | Size (mm) | Voltage (V) | Power (W) | Technology |
XT-FQTC-Φ250X255 | 1 area | Φ250X255 | 3X400 | 8000 | 1.The use en Vironment temperature -20 degree C to 60 degree 2.Leakage current less than 0.5mA 3.Insulation resistance more than 5M 4.withstand voltage: 1500V 5.wattage tolerance +5%-10% |
XT-FQTC-Φ200X220 | 2 area | Φ200X220 | 230 | 4100 | |
XT-FQTC-Φ200X175 | 3 area | Φ200X175 | 230 | 2400 | |
XT-FQTC-Φ152/Φ140X310 | 4 area | Φ152/Φ140X310 | 230 | 3600 | |
XT-FQTC-Φ305X295 | 1 area | Φ305X295 | 3X400 | 1000 | |
XT-FQTC-Φ245X260 | 2 area | Φ245X260 | 230 | 4130 | |
XT-FQTC-Φ245X215 | 3 area | Φ245X215 | 230 | 3540 | |
XT-FQTC-Φ165/Φ185X365 | 4 area | Φ165/Φ185X365 | 230 | 4600 | |
XT-FQTC-Φ217X190 | 1 area | Φ217X190 | 230 | 4000 | |
XT-FQTC-Φ170X380 | 2 area | Φ170X380 | 230 | 5200 | |
XT-FQTC-Φ123X220 | 3 area | Φ123X220 | 230 | 2600 | |
XT-FQTC-Φ375X345 | 1 area | Φ375X345 | 3X400 | 16000 | |
XT-FQTC-Φ295X315 | 2 area | Φ295X315 | 230 | 6350 | |
XT-FQTC-Φ295X255 | 3 area | Φ295X255 | 230 | 4940 | |
XT-FQTC-Φ215/Φ195X430 | 4 area | Φ215/Φ195X430 | 230 | 5930 | |
XT-FQTC-Φ350X360 | 1 area | Φ350X360 | 3X400 | 18000 | |
XT-FQTC-Φ350X120 | 2 area | Φ350X120 | 3X400 | 6500 | |
XT-FQTC-Φ310X350 | 3 area | Φ310X350 | 3X400 | 8600 | |
XT-FQTC-Φ280X300 | 4 area | Φ280X300 | 3X400 | 4600 | |
XT-FQTC-Φ250X290 | 5 area | Φ250X290 | 3X400 | 4200 | |
XT-FQTC-Φ250/Φ210X510 | 6 area | Φ250/Φ210X510 | 3X400 | 8600 | |
XT-FQTC-Φ75X162 | Φ75X162 | 230 | 1400 | ||
XT-FQTC-Φ90X220 | Φ90X220 | 230 | 1500 | ||
XT-FQTC-Φ130X280 | Φ130X280 | 230 | 2200 | ||
XT-FQTC-Φ140X325 | Φ140X325 | 230 | 4000 | ||
XT-FQTC-Φ150X420 | Φ150X420 | 400 | 5000 | ||
XT-FQTC-Φ175X460 | Φ175X460 | 400 | 7000 | ||
XT-FQTC-Φ200X550 | Φ200X550 | 400 | 12000 |
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