The perfect combination of flange heater and cleaning in place system: Improve the cleanliness and safety of industrial equipment

In modern industry, the damage caused by corrosive liquids, sediment accumulation and corrosion to the interior of industrial equipment cannot be underestimated. In particular, the internal surfaces of equipment such as tanks, containers, filters and pipes are often faced with corrosion and dirt accumulation. In contrast, the external surface is easy to clean, while the cleaning of the internal surface is a greater challenge. Traditional cleaning methods require disassembly and removal of parts, which is not only time-consuming, but also causes production interruptions.

Cleaning in place (CIP) system effectively solves these problems. CIP system pumps cleaning solution inside the equipment and forces it to flow, which can effectively clean pipes, filters and tanks without disassembly. This system enables production to resume quickly and the cleaning process becomes simple and fast.

The role of flange heater in CIP system
The flange heater is a key component of the CIP system. It heats the cleaning solution to achieve the cleaning effect. The temperature of the cleaning solution is an important factor affecting the cleaning effect. High temperature can more effectively dissolve sediment and grease, making it easier to remove. The flange heater can accurately control the temperature of the cleaning solution in the CIP system, thereby ensuring the efficiency and thoroughness of the cleaning process.

Basic steps of CIP cleaning cycle
The cleaning process of CIP system usually includes the following basic steps: flushing, pre-rinsing, alkaline washing and disinfection washing. Although the specific order can be adjusted as needed, the general process starts with pre-rinsing and ends with disinfection washing.
1. Pre-rinsing: Remove loose dirt and residues inside the equipment by pumping high-speed fluid. This stage is similar to the initial oil flush in flange heater system.
2. Alkaline washing: Flange heater plays an important role in this step, heating the high pH alkaline solution to make it more effective in breaking down and removing stubborn dirt.
3. Intermediate and final rinse: Use water to remove residual detergent from the alkaline washing step to ensure that there is no residue inside the equipment.
4. Disinfection rinse: Finally, disinfectants such as bleach or peracetic acid are used to kill microorganisms inside the equipment and prevent bacterial growth.

Application areas of CIP system
Before the mid-20th century, cleaning closed systems meant disassembling and disassembling the system. This process not only took a lot of time and manpower, but also posed safety risks. The advent of cleaning in place systems alleviated this challenge. Therefore, it has potential benefits for any closed system. However, it is particularly prominent in industries that attach great importance to process and manufacturing hygiene:
1. Food and beverage industry
2. Medical and chemical industry
3. Pharmaceutical and laboratory
4. Brewing industry
5. Cosmetics industry

Advantages of flange heater and CIP system
1. Efficient maintenance: CIP system can clean internal surfaces without disassembling equipment, reducing equipment downtime and improving production efficiency.
2. Automated operation: Flange heater and CIP system are operated through a digital control panel, achieving fully automated operation, reducing the possibility of human error and reducing operating costs.
3. Reliability and consistency: The CIP process is highly repeatable, can provide consistent cleaning results, and achieve sustainable operation by optimizing the use of energy and water resources.
4. Safety: By reducing the operator's exposure to chemicals, the CIP system significantly improves operational safety and protects the health of workers.

The combination of flange heater and CIP system provides an efficient, safe and reliable solution for the internal cleaning of industrial equipment. It not only extends the service life of the equipment, but also ensures product quality. It is an indispensable and important tool in modern industrial production.